Stainless Steel Deep DrawingDiscover how the stainless steel deep drawing process is carried out, and the multiple advantages this technique encompasses.
The stainless steel deep drawing is a cold metalworking process which transforms metal sheets into three-dimensional, and complex shapes through a mechanical transformation without heating the material.
On this page, we will discover:
- The stainless steel alloy properties
- The advantages of stainless steel deep drawing
- Some technical suggestions to carry out deep drawing
The Stainless Steel Alloy Properties Related To The Deep Drawing Process
Stainless steel is a metal alloy which is well-known for its exceptional corrosion resistance properties, as it contains chromium, a chemical element that forms a layer capable of protecting the sheet’s surface from rust.
However, this is not the only characteristic of stainless steel making it an unparalleled material for deep drawing, being:
- Robust, maintaining its intrinsic physical integrity even when undergoing high stress, and intense pressure. During deep drawing, this property is fundamental in preventing the sheet from cracking or warping, preserving its mechanical resistance.
- Malleable, meaning that stainless steel can be deformed, bent, change its original shape to be molded into more complex and three-dimensional forms. This is relevant as the material maintains its capability of being extended without losing its natural strength.
- Thermal resistant, as it can endure high temperatures without losing its inherent properties. This makes the deep drawing of stainless steel an incredibly versatile procedure, allowing to create several components for many different industrial applications.
- Chemical resistant, as stainless steel seems immune to oxidation and chemicals, ensuring durability over time of the products manufactured with the deep drawing technique.
The Advantages Of Stainless Steel Deep Drawing
The process is largely used, providing a series of key benefits on an industrial level.
The Components’ Durability
Stainless steel components manufactured using the deep drawing technique present a higher hardness value. This is an important feature because these products can be used even in the harshest environment, showing a good level of strength even in heavy-duty contexts requiring intensive usage.
The sheet metal drawing process allows the transformation of a stainless steel into an accurate component with complex shapes. A meticulously crafted product is crucial when it comes to manufacturing medical devices or in the field of precision engineering.
Elasticity And Strength
While being extremely responsive to deformations, stainless steel preserves its resistance to both static and dynamic strains post-deep drawing. For this reason, this metal is particularly suitable in the production of vehicles’ parts and structural components that are continuously subjected to physical stresses.
Aesthetic Appeal of Stainless Steel
Not only stainless steel is a resilient material, but it is a significantly aesthetic metal. For its smooth surface, it is the ideal choice if you are interested in the unmatched combination ofstrength and appealing modern design.
Some Technical Suggestions To Carry Out Deep Drawing
In order to seamlessly perform the stainless steel deep drawing process, it is necessary to adopt some specific measures. Here, you can find five tips that will help you throughout the whole procedure.
- Carefully choose the most suitable alloy of stainless steel in order to obtain the best possible result. Each grade has its own properties and characteristics that can affect the process itself.
- Proper lubrication reduces friction, enhancing the overall quality of the finished product.
- Prototyping is an instrumental stage of the deep drawing process because it guarantees the efficiency of the end product. Therefore, the stainless steel sheet will present fewer imperfections, optimizing its functionality. For this reason, it can be useful to invest in advanced software to carry out this activity properly.
- The operator’s should always monitor the speed of the machinery to avoid tearing and wrinkling of the metal sheet.
- Quality control is another important stage of the stainless steel deep drawing process, as it assesses the overall state of the product, detecting potential issuesand resolving them promptly.
Minifaber deep draws metal for the following industries:
- Kitchen robots
- Gas distribution
- Professional lighting
- Home appliances
Sheet metal deep-drawing machinery
- From 20 to 400 tonnes
- Flat dimensions up to 1600 mm
- Transfer use potential
- In line bath potential
7000-ton hydroforming press
600T/350t/75t elastoforming press
On board machine baths
- Alkaline baths
- Acid baths for stainless steel parts
- Ultrasound baths
- Deionized water washing
Minifaber has evolved to become the only company able to design and manufacture the complex, assembled end products no one else can.Find out more